A SAGE Group Brand

Main works contractor McConnell Dowell selected SAGE Automation to deliver the ITS and control systems components of the upgrades. This was no small undertaking. With more than 12 systems in the tunnel alone, and over 25 contractors and suppliers, the skill and cooperativeness required to deliver on time to standard, was undeniable.
Industry
Smart Transport
Outcome

The O-Bahn is now equipped with state of the art C-ITS technologies that are designed to reduce congestion and handle the city’s growing population.

Capability
ITS & C-ITS design and integration, control systems integration, electrical and equipment integration, panel manufacture, operations and maintenance
training, Control Hazard and Operability (CHAZOP) process, power monitoring system, end-to-end project delivery.
Region

Adelaide, South Australia, Australia

Dariusz Fanok, Project Manager,
DPTI

“We knew that SAGE could drive innovation through the project and work in a highly communicative and  collaborative way to deliver certainty.”

Challenge

Adelaide’s O-Bahn is one of only a few guided busways and busway tunnels in the world. The rapid transport system allows buses to travel along rail-like corridors to avoid normal road traffic, while having the ability to move onto normal roads. The unique design brings passengers much closer to their last mile destinations than trains or rail. The O-Bahn transports approximately 30,000 passengers every weekday between the CBD and the city’s north-eastern suburbs.

Growth and congestion

Since the O-Bahn’s inception in 1986, the city has experienced significant growth. Vehicle movements on the Hackney Road/Botanic Road intersection were reported to be at capacity with around 79,000 vehicle movements on an average weekday. The flow-on effects were obvious: the on-road section of the O-Bahn between Gilberton and the CBD was experiencing congestion and was affecting the reliability of service times.

Improving city access

Hackney-Road-Northern-Portal

In 2015, the South Australian Government announced the $160 million O-Bahn City Access project. Its goals were to:

  • Improve travel time and reliability for O-Bahn bus services
  • Reduce traffic congestion, particularly on Inner Ring Route
  • Ensure traffic and tunnel safety
  • Improve pedestrian and cycling access and safety
  • Increase accessibility to East End precinct and CBD
  • Contribute to enhancing sustainability and liveability of the city.

Solution

SAGE provided a turnkey solution for the main works contractor McConnell Dowell, ensuring the safe and efficient operation of the new 670-metre O-Bahn tunnel and its approaches. SAGE designed, manufactured, installed and commissioned the systems required for the intelligent transport system (ITS), tunnel control, fire-life safety, ventilation, deluge pumping, and power monitoring systems.


Careful consideration was given to reducing whole-of-life costs for the tunnel, in particular: energy efficiency, life expectancy, routine maintenance requirements and local supportability.

ITS tunnel solutions

  1. High level communications

    1 high level comms
    This system provides advanced diagnostics for all tunnel subsystems. A redundant fibre network connects each system, ensuring maintainability and flexibility to scale in the future. This results in less cabling, greater diagnostic ability and reduced construction costs.

  2. Redundant networks

    2 redundant networks

    The tunnel is equipped with a fully redundant controls system and network that can handle multiple points of failure. The entire system, from the PLC, through to security cameras communicate through a physically separate redundant ring network.

  3. Fan vibration monitoring & electrical monitoring

    3 fan damage

    3 Fan vibration web

    Vibration and electrical trend data from the tunnel’s ventilation fan blades, motors and mounting brackets detect and report wear and tear before breakdowns. This predictive maintenance capability increases fan lifespan and reduces lifetime maintenance costs while increasing tunnel availability.

  4. Video incident detection

    4 camera thermal detection

    4 Camera

    4 camera incident detection screen

    The tunnel is equipped with automatic incident detection cameras that detect abnormal activity such as smoke, unauthorised persons, wrong traffic direction and stopped vehicle or debris. Incident alarms are sent to the traffic management centre and/or control system for automatic response, allowing for instant situational management. In addition, cameras are positioned to sit underneath the smoke layer in the event of fire.

  5. Power management via power distribution & monitoring system

    5  energy management screen

    5 energy -delta control panel

    A power factor correction and harmonic controller reduces power costs and increases the life expectancy of devices, while a power monitoring solution provides diagnostics to analyse potential faults before they occur. Full physical redundancies ensure tunnel energy supply.

  6. Panel manufacture

    IMG_6842

    SAGE designed, manufactured and tested:
    • Main switchboards
    • Distribution boards
    • ITS control panels
    • ITS pole cabinets
    • Lighting control panels
    • Jet fan vibration monitoring control panel
    • Jet fan motor power monitoring control panel


    Local design and manufacture of panels at SAGE’s Advanced Manufacturing Facility ensured they were delivered on time to a world standard quality.

  7. LED lighting control system

    7 LED lighting map
    7 LED Luminaries data

    This is the first wholly LED lit tunnel in Australia featuring advanced integrated control and fault management facilities, as well as the first deployment of LED egress guidance lighting system. All this is maintained through a SAGE designed SCADA interface.

 

Sub-system features

Operations Management Controls System (OMCS) and Plant Management Control System (PMCS)

A - Overview of sub systems PCMS - overview of sub systems

These systems are equipped with a highly functional SCADA interface, giving operators unparalleled controls and visibility of all tunnel subsystems through one interface.

Fire and deluge system

B Fire and deluge

B Fire and deluge - deluge control black box

The SCADA interface is fully integrated with the independent fire detection system, giving operators a real-time visual representation of fire events within the tunnel. This allows operators to brief firefighters early, and activate remote firefighting protocols via the deluge system.

  

Linear heat detection

C linear heat detection screen

C linear heat detection - piping

As part of the fire detection system, linear heat detectors sense the temperature along the tunnel, giving operators the fire location with pinpoint accuracy. This information can be passed to firefighting services to allow for a faster, more effective response.

  

Tunnel drainage

D Tunnel drainage screen

Two redundant sumps collect and drain water under the tunnel and are equipped with a fully redundant control system that detects and alarms for hydrocarbon levels, temperature, water levels, power, and moisture. Automatic actions allow water to be either pumped to stormwater drainage or the sewer system, based on water quality.

 

Public address system

E Public Address Sound - speaker 2

E Public Address Sound - speaker

Tunnels speakers have been acoustically designed for the shape and construction materials of the tunnel so the sound is not distorted. This ensures all messages, whether recorded or live are understood by those within the tunnel. An audible and intelligible speaker system is a highly important safety aspect in the event of fires or major tunnel event.

 

Outcome

The O-Bahn is the only busway tunnel in the southern-hemisphere and is now equipped with these state of the art C-ITS technologies, designed to reduce congestion and handle the city’s growing population.

SAGE integrated an ITS tunnel environment that features a number of Australian ‘firsts’:

  • First deployment of formally SIL rated ITS Systems
  • First commercial deployment of COHDA Wireless vehicle collision avoidance system on 140 buses
  • First wholly LED lit tunnel in Australia, featuring advanced integrated control and fault management facilities
  • First deployment of LED egress guidance lighting system
  • Advanced ventilation plant monitoring and diagnostics
  • Wholly integrated SCADA / STREAMS operator
    environment

Hackney Road - Northern Portal - 2018-03-12 - 010

Project outcomes:

  • Highly complex project delivered on time
  • Mitigated safety risk with CHAZOP process
  • Improved travel time and reliability for more than 30,000 weekday commuters
Inside-cabinet-challenge-section

Client testimonial

“Our local partnership with SAGE was an important factor in the award of the O-Bahn City Access Project. With its reputation for similar, successful projects across Australia, McConnell Dowell and Department of Planning, Transport and Infrastructure (DPTI) knew that SAGE could drive innovation through the project using its local experience.”

- Mario Russo, McConnell Dowell Project Manager

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