SAGE's award winning fire recovery project got the citrus processing plant up and running post-fire including safety…
Industry
Manufacturing: Food and Beverage
Outcome

Mildura Fruit Juices Australia's processing plant was badly damaged by a fire. SAGE refurbished the electical control systems for the main crushing and processing areas in record time so the company could commence operations for the next orange picking season. 

Capability
  • Project management, reporting, estimating, procurement, cost planning, scheduling, risk management and mitigation
  • Safety risk assessments (TUV Certified)
  • Design, construct & test electrical control cabinets
  • Low voltage electrical design and installation PLC/HMI programming and commissioning Multiple network protocols; DeviceNet, Ethernet
  • SAGE Service; instrument testing and NADA certification
  • Final as built documentation; electrical schematic CAD drawings, lighting and power test sheets, motor test sheets and user manuals
Region

Mildura, Victoria, Australia

Michael Rolfe, General Manager MFJA

"We called SAGE because we were looking for a company with a history of delivering."

Challenge

Mildura Fruit Juices Australia (MFJA) is one of Australia’s largest processors of fresh citrus juice and processes approximately 500 tonnes of citrus fruit a day to create final product of fresh orange juice, concentrates, citrus oil and pulp.

In January 2009 the facility was damaged by fire, destroying multiple areas and severely damaging the main crushing and processing plant.

SAGE was asked to assess the damage and advise on the best possible course of action to allow production to commence in time for the new season’s fruit, due on the 1st of May. This deadline was achieved.

Solution

SAGE was awarded the contract in early March 2009 to electrically refurbish the main crushing and process area. The process area consists of a fruit receivable area, wash down area, grading area, juice extraction machines, storage and transfer tanks, three pasteurisers, two evaporator systems, Ion exchange system, refrigeration system and cleaning system.

The existing factory required the damaged electrical systems to be removed and new infrastructure installed to allow new cabling for machines, lighting and power.

At one point, SAGE had more than 50 personnel on site to ensure timely completion of the project.

SAGE, with the factory operators, created new functional descriptions of the operational requirements. The software for all systems was developed and a VPN connection was also set up to allow future remote support and modification of software when required after final commissioning.

A safety risk assessment was carried out by SAGE’s TUV certified safety engineers to implement design to meet current safety standards.

Outcome

A total of 13 panels were constructed and tested within four weeks of design to allow site installation by the required deadlines.

Following this success, SAGE began stage 2 of the project involving the design, construction and commissioning of an automation control system for new plants and a plant relocated following the fire, including a peel plant, juice plant, blending room and new machinery. The stage 2 project was delivered in September 2009.

 

Manufacturing fire recovery for oranges

Highlights

  • At one point, SAGE had more than 50 personnel on site to ensure timely completion of the project.

  • In 2010 SAGE was recognised for the project, winning the Process and Control Engineering (PACE), Food and Beverage Category award. 

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